Measured of tobacco is added to cigarette papers with filters. The tobacco is blended with flavors based on the formula created for different brands and then feed to automated cigarette making machines. The tobacco goes through the conditioning process so that it can be easily blended and cut for cigarette making. The boxes are transported to primary centers for cigarette making. Once it is done, they are stored in porous wooden boxes referred to as ‘hogsheads.’ These are then stored in special facilities for over 2 years for natural aging and mellowing. Manufacturers add moisture to leaves in order to remove the large stems. The key to preparation starts with aging. Once the leaves are cured, they are sold to local and foreign manufacturers. The drying process is carried out with a forced air-heat for 5 to 7 days, which gives them the yellowish/ brownish color. The tobacco leaves are placed in specially built structures. After harvesting, the tobacco is procured from farmers, and then the curing process starts. The process of manufacturing includes several phases. The largest manufacturing plant for Marlboro cigarettes is at Richmond, Virginia, which is equipped with high-tech, advanced machines, experienced and trained staff. Philip Morris USA has developed a (PM-PS) system to give you cigarettes that never compromise with the quality. Manufacturing such high-quality products require in-depth knowledge, trained staff, and organized system.
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